COMPOSITES EUROPE 2012 Blog

Maximilian Hacker is 25 years old and the owner of BRComposites. He absolved his training as procedural mechanics of plastic and rubber technology, specialized in fibre composites.

 Activities previous to his self-employment:

1. Fischer & Entwicklung Landshut
2. Pilatus Aircraft Schweiz
3. Company with Formel 1 experience   (company name is not mentioned because of legal reasons)

CE: COMPOSITES EUROPE Team

MH: Maximilian Hacker

CE: Please introduce yourself. Who are you and what is your responsibility at BRComposites?

MH: BRComposites has exists for two years now. We are a young and very innovative company with a continuous strong growth. Furthermore, we think that  well-trained employees and to the original rules of craftsmanship are very important.

I am proud to say that we are already training employees. In my opinion there is still a lack of skilled workers in the composites industry.

We develop and offer individual production to our customers. Productions up to 10,000 standard parts are easily possible. In this way the volume of production is growing. Our production is done without autoclaves and everything is hand-made.

BRComposites

CE: So how did you experience the COMPOSITES EUROPE 2011 show? What are your impressions?

MH: This is the first time for BRComposites as an exhibitor at the COMPOSITES EUROPE. Actually we have been planning the first exhibition in 2016. At least that has been the conclusion of a family dinner. However, by coincidental, I got a phone call from the COMPOSITES EUROPE team the next day. During this conversation I received information about a funding possibility through BMWi. Because of the funding possibility and the sponsoring by Jost Chemicals, which is a close partner, we decided to book a booth for the COMPOSITES EUROPE 2011.

Mr. Hacker was reacting spontaneously when we asked him about his feelings as participant of the CE 2011. He was euphorically describing the exhibition as gigantic. The company had a huge success, a great number of good meetings and contacts. The booth was constantly busy because so many visitors were interested in their products. In his opinion, the exhibition service and the whole organisation was very commendable.

We closed the interview by talking about the presentation of innovations brought by BRC.

BRComposites presented flexible carbon protectors which is already used e.g. by the v. The jacket (have a look at the picture) in the background is specially made for extreme mountainbikers and is equipped with flexible carbon protectors. All visitors have been wondering what kind of material this is. However, we could not get any detailed information.

Thank you so much for the interesting and open conversation with Mr. Hacker.

Audi, too, has now joined the race. Following BMW’s deployment of SGL Carbon and Mercedes’ use of Toray, Audi has now entered into a partnership devoted to the development and fully automatic production of carbon fibre-reinforced materials. In the future, Audi’s reputation as a pioneer of lightweight construction will not be based exclusively on its use of aluminium. Vehicles containing the new material will be marketed under the “ultra” label.

In collaboration with the machinery manufacturer Voith, the Audi engineers are setting up the industrial-scale manufacture of fibre-reinforced materials for the series production of cars; their main goal is to develop a fully automatic process chain. With series production their ultimate target, both partners are devoting themselves not only to the creation of processing engineering and mass production methods for conventional fibre-reinforced plastics but also to the development of new and innovative high-tech materials.

The long flap of the folding top cover and the large rear side panels of the Audi R8 GT Spyder are made from CFRP. (Photo: Audi)

To date, Audi has only used CFRPs in its high-priced super sports cars such as the Audi R8 GT Spyder. The long flap of the folding top cover and the large rear side panels of the recently launched 560 PS version of the sports car are made from CFRP. The material is also used in the modified front spoiler, in the fixed rear spoiler and in the new rear bumper. These components account for total weight savings of 5.5 kilograms.

“Low-fat vehicles” featuring fibre composites will also be highlighted at the international Composites Europe (CE) trade fair, to be held from 27 to 29 September 2011 in Essen. The BMW partner SGL Carbon will be there to demonstrate its expertise. The company supplies the carbon fibres for the Megacity Vehicle. This is the first time in which CFRP parts have been used in large-scale series production. This takes the company a step closer to producing affordable lightweight vehicles suitable for mass production based on fibre composites – putting BMW a nose ahead in the technology race. This is shown by the efforts of the rivals who are doing all they can to catch up. Take Audi, for example: it has set up an interdisciplinary carbon fibre research unit at its Neckarsulm plant aimed at adapting the CFRP technology processes for use in series production. The sister marque Lamborghini has also set up a research unit for carbon fibre technologies at the new Advanced Composites Research Center (ACRC) in Sant’Agata Bolognese.

Airbus is outstripping Boeing. At the world’s largest aviation trade show held recently at Le Bourget near to Paris, the competition between the two largest aircraft makers for the custom of the airlines dominated the news coverage. The Europeans attracted 730 orders (418 of which were binding) to a total value of roughly EUR 50 billion whereas the Americans “merely” posted 142 orders (58 of which binding) worth EUR 15 billion.

The Airbus A320 NEO is to be launched in 2015 and consumes 15 percent less fuel than the current model (photo: Airbus/Fixion).

Read Full Post

One of the most established uses for composites is in the building industry. It has made use of fibre-reinforced structures for over 30 years now. The reason is that these fibre composite materials are suitable for use in countless building and construction applications. Pipes, sleepers, boards, blocks, linings, mats, cladding, posts, foundations, tanks, housings, containers, doors, coatings, shafts, adhesives, coverings, banks, bricks, boxes, walls, basins, frames, steps, gutters – the possibilities are virtually endless.

Read Full Post

Sustainability and questions it raises regarding the effects materials, products and processes have on the environment is a major current topic and one that influences all aspects of business.  The automotive and electronic industries have already implemented current regulations on recycling and CO2 emissions. Demands on the use of sustainable materials and products in the building industry amongst others are now gaining pace too.

The effects that composites have on the environment are also Read Full Post

Sustainability and energy efficiency: What does the future look like for international freight traffic? What new approach can freight forwarders and logistics specialists adopt, so that they are able to transport their clients’ large loads under favorable conditions? How can such an approach ensure high environmental standards? The solution lies in lightweight design for trucks and freight containers, where fuel consumption and transport costs are reduced, CO2 emissions are lowered and climate friendliness is increased.

Read Full Post

Following double-figure annual growth rates posted in recent years, the global economic crisis put the brakes on the rapid growth of wood-plastics-composites (WPCs) in 2009. But only temporarily as, according to the AVK (Federation of Reinforced Plastics) experts, these materials have the potential to act as substitutes for glass fibres and, thanks to their specific areas of application, can help open up entirely new markets.  In 2007 the WPC market volume for Europe as a whole was 120,000 tonnes. In contrast to many markets which are already saturated, there is potential for strong growth here.

Experts are predicting that biopolymers (polymers based on starch, cellulose and PLA) will Read Full Post

The first is 2.59 meters long with an efficient electric motor designed for nipping round towns and cities (top speed 120 km/h).

The second is a luxury sports car delivering Read Full Post

Fibre composites for the sports and leisure sectors are also one of the main features from 14 to 16 September 2010 at the COMPOSITES EUROPE trade fair, at which numerous exhibitors will also present solutions for sporting applications.  

One of these is Saertex GmbH & Co. KG from Saerbeck.  The company produces so-called non-crimp multi-ply fabrics.  These are characterized by Read Full Post

The 2010 Olympic Games in Vancouver consisted not only of a fight between athletes but also a contest between materials. 

Light, strong, flexible – these are the requirements that must be provided by sports equipment. 

Read Full Post